Alla Ud Din Khilji
Bel Air
Summary
Possessing strong analytical and problem-solving skills with positive, upbeat approach. Well-versed in quality control principles and proficient in statistical analysis and process improvement. Dedicated to ensuring product excellence and driving operational efficiency. Diligent with solid foundation in quality assurance and process improvement. Successfully contributed to enhancement of product quality and reduction of defects in high-stakes manufacturing environments. Demonstrated analytical problem-solving and effective communication skills.
Experienced Chemical Engineer with a demonstrated history of working in the Chemical and Aerospace industry. Skilled in quality inspection of Aerospace honeycomb, Fast- Moving Consumer Goods (FMCG), process engineering, unit operation, Pipeline performance engineering, and water treatment solutions.
Equipped with strong problem-solving abilities, willingness to learn, and excellent communication skills. Poised to contribute to team success and achieve positive results. Ready to tackle new challenges and advance organizational objectives with dedication and enthusiasm. Possesses versatile skills in project management, problem-solving, and collaboration. Brings fresh perspective and strong commitment to quality and success. Recognized for adaptability and proactive approach in delivering effective solutions.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Quality Engineer
The Gill Corporation
01.2021 - Current
- Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
- Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
- Performed quality inspections and drafted reports to detail non-conforming material issues.
- Contributed to root cause analysis to determine core reason for failures and errors.
- Implemented process improvements based on Lean Six Sigma methodologies, resulting in reduced waste and increased efficiency.
- Enhanced product quality by implementing rigorous inspection procedures and conducting thorough root cause analysis.
- Streamlined internal communication, fostering cross-functional collaboration between engineering, manufacturing, and quality teams.
- Achieved significant reduction in waste, applying lean manufacturing principles to optimize resource usage.
- Enhanced product quality by implementing rigorous testing protocols that addressed previously undetected issues.
- Guided transition to new quality management system, minimizing disruption and aligning with best practices in industry.
- To improve internal and external manufacturing, assembly, inspection, and test processes to reduce and prevent defects and prevent quality escapes to our customers.
- To provide quality engineering support, conduct technical investigations, perform relentless root cause analysis, and implement immediate risk containment measures and systemic mistake proof solutions to improve quality, cost, and delivery performance
- Provide quality response support to Manufacturing.
- Trend and monitor quality related issues, communicate opportunities to production and site leadership teams. Lead Quality Improvement projects with the goal of reducing quality escapes and improving First Pass Yield(as9102).
- Assist with handling of field returns, complete Root Cause Analyses and help drive corrective and preventative actions.
- Participate as a member of the Material Review Board (MRB) to make dispositions on defects.
- Support internal and external audits
- Strong skill in method development for Instron machine for Mechanical testing of composite products
Production Line Team Leader
ShawCor Limited
10.2016 - 12.2020
- Ensured consistent product quality by establishing clear specifications, monitoring key metrics, and enforcing strict adherence to best practices across the entire team.
- Collaborated with cross-functional teams to identify areas for improvement and implement solutions accordingly.
- Conducted performance evaluations of team members, identifying areas for improvement and designing targeted development plans accordingly.
- Resolved personnel conflicts swiftly and fairly, maintaining a cohesive team environment that facilitated high levels of productivity and collaboration.
- Adapted quickly to changing market conditions by adjusting priorities based on fluctuations in demand or material availability constraints, ensuring uninterrupted supply lines despite unforeseen challenges.
- handling pipeline internal/external blasting and coating of a multilayer insulation for spool base technology. Design SOPs for ShawCor pipeline performance
- Implemented Lean Manufacturing principles, reducing waste throughout the production process without compromising quality or efficiency.
- Streamlined workflow management by identifying bottlenecks and reallocating resources effectively for maximum output.
- Worked on complex problems requiring independent action and high degree of initiative to resolve issues.
- Collaborated with other leaders and executives to direct workflow and support operations.
Shift Engineer
Praxair
02.2012 - 08.2015
- Collaborated with cross-functional teams to identify areas for improvement and implement strategic solutions that boosted overall performance.
- Ensured safety compliance by conducting regular training sessions and maintaining up-to-date knowledge of industry regulations.
- Reduced waste generation through continuous process improvement initiatives and diligent monitoring of resource consumption.
- Implemented energy-saving measures throughout the facility, resulting in significant cost savings over time without compromising operational efficiency.
- Maintained detailed records of plant operations, identifying trends and potential bottlenecks to address before they impacted production goals.
- Contributed to a reduction in downtime by swiftly diagnosing and addressing mechanical issues on the production floor.
- Mentored junior engineers, providing guidance on technical issues and career development opportunities to foster a collaborative learning environment.
- Provided input to team lead regarding areas for process and procedural improvement.
- Participated in formal internal design reviews of proposed products and components.
- Implemented new strategies to reduce costs and improve efficiency of engineering team.
- Assisted in developing cost-effective solutions to engineering problems.
- Monitored and evaluated engineering performance to recommend improvements.
- Implemented automated systems to improve accuracy and efficiency of engineering processes.
- Shift Engineer at air separation unit operating Hydrogen generator unit, making production reports of the bulk supply of cryogenic gasses, design SOPs, and control plant optimization.
Engineering Intern
DG Cement
01.2010 - 11.2010
- Gained hands-on experience in various engineering tools, software, and techniques to contribute effectively to multiple projects.
- Conducted competitive analysis on emerging technologies to guide strategic planning and innovation efforts.
- Supported launch of major engineering project, coordinating logistics and resources for seamless execution.
- Improved product design efficiency by utilizing advanced CAD software, enabling more precise and faster creation of models.
- Conducted thorough material testing to ensure project specifications were met, leading to consistently high-quality outputs.
- Assisted engineers with inspections of finished construction.
- Conducted research to identify and evaluate new technologies and concepts.
- Performed complex calculations to analyze and optimize engineering processes.
- Analyzed and interpreted customer requirements to develop engineering solutions.
- Learned planning and organizing the total operation of Raw mills, Cement mills, Kilns, Coal mills, and auxiliary equipment.
Education
Bachelor of Science - Chemical Engineering
UET LAHORE
Faisalabad Pakistan01.2012
Skills
- Control plan development
- Quality processes
- Non-conforming material reports
- Root-cause analysis
- Quality improvement plans
- Quality assurance
- Quality management system
- Quality risk assessment
- Lean manufacturing tools
- Team leadership
- Corrective and preventive actions
- Customer service
- Quality documentation
- Process mapping
- Failure modes and effects analysis
- Risk management
- SOP development
- Process capability analysis
- Measurement system analysis
- Performance metrics
- ISO 9000 standards
- Microsoft office
- Communications skills
- AutoCAD
- Enovia
- Catia
- Expert in ERP & SAP Software
- Process automation
- Engineering support
- Decision-making
- Non-conformance processes
- Process control documentation
- Computer skills
- Quality control
- External audit support
Accomplishments
- Used Microsoft Excel to develop inventory tracking spreadsheets.
- Resolved product issue through consumer testing.
- Supervised team staff members.
- Completed the installation of new equipments in lab within required time frame
- Install and implemented new methodology in lab for mechanical testing.
- Always preferred to introduced new software's and equipments in the working environment to resolve the issues quickly and swiftly.
- Created documents short keys access.
- Implemented the supplier quality record technics in the work environment.
- Introduced technics to make the supplier held accountable for their bad raw material supply issues and delaying tactics.
Affiliations
- Pakistan Engineering council
Certification
First Attach Fire fight certificate issue by the UAE government.
reading article about environmental issues, love to travel, watching documentaries about space.
- I have started recently watching nova documentaries about space and horizon above that.
- Plastic waste base issues in the environment and how to address this my using advance mold and melt technology to use this waste for positive purposes.
- I love to tavel and i did travel in the different parts of the world like Sandia,UAE and watching beautiful scenic view within US and CANADA.
- My life has been completely change during travelling in the different area of world and understand the different language,people and their food and their values and cultures.
Languages
Arabic
Elementary
English
Full Professional
Hindi
Full Professional
Urdu
Native or Bilingual
Punjabi
Native or Bilingual
Timeline
Quality Engineer
The Gill Corporation
01.2021 - Current
Production Line Team Leader
ShawCor Limited
10.2016 - 12.2020
Shift Engineer
Praxair
02.2012 - 08.2015
Engineering Intern
DG Cement
01.2010 - 11.2010
Bachelor of Science - Chemical Engineering
UET LAHORE
First Attach Fire fight certificate issue by the UAE government.
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